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Stamping flange flange blank
Recommend optimal processes: forging for high-pressure applications, hot expansion for large-diameter low-pressure systems, or hybrid solutions to balance performance and cost.
Non-standard sizes up to 5,000mm, with CAD/SOLIDWORKS file compatibility.
Carbon steel, stainless steel, alloy steel, duplex steel, copper, PVC, and exotic alloys (Hastelloy, Monel).
Surface coatings (galvanizing, epoxy) and reinforced designs (thickened necks, welded sealing faces).
7-15 days for small batches, scalable production for large orders
Product Description
Main components of flange blanks:

1. Steel with a carbon mass fraction of less than 2.11% and no intentionally added alloying elements. Sometimes also called plain carbon steel or carbon steel. Carbon steel is also called carbon steel, which refers to an iron-carbon alloy with a carbon content Wc of less than 2.11%. In addition to carbon, carbon steel generally contains a small amount of silicon, manganese, sulfur, and phosphorus. According to the purpose, carbon steel can be divided into three categories: carbon structural steel, carbon tool steel and free-cutting structural steel. Carbon structural steel is further divided into engineering construction steel and machine manufacturing structural steel;

2. According to the smelting method, it can be divided into open-hearth steel and converter steel;

3. According to the deoxidation method, it can be divided into boiling steel (F), killed steel (Z), semi-killed steel (b) and special killed steel (TZ);

4. According to the carbon content, carbon steel can be divided into low carbon steel (WC ≤ 0.25%), medium carbon steel (WC0.25%-0.6%) and high carbon steel (WC>0.6%);

5. According to the quality of steel, carbon steel can be divided into ordinary carbon steel (high phosphorus and sulfur content), high-quality carbon steel (low phosphorus and sulfur content), high-quality steel (lower phosphorus and sulfur content) and special high-quality steel. Note: Generally, the higher the carbon content in carbon steel, the greater the hardness and strength, but the lower the plasticity. Large diameter flange blank manufacturer connection is to fix two pipes, pipe fittings or equipment on a flange plate, add flange gaskets between the two flange plates, and fasten them together with bolts to complete the connection. Some pipe fittings and equipment already have flange plates, which also belong to flange connection. Flange connection is widely used in industrial pipelines.


Manufacturing Processes

ProcessWorkflowKey AdvantagesApplications
ForgingFree forging / Die forging- High density, no internal defects
- Superior strength for high-pressure/temperature environments
- Precision: ±0.2mm tolerance
Class 600+ flanges
Nuclear, oil & gas
Hot ExpansionMedium-frequency heating + Diameter expansion- Cost-effective for large diameters (DN800+)
- Seamless structure, 30% lower cost vs. forging
- Fast batch production
Low-pressure piping (PN16-)
Ventilation, water systems
CastingSand casting / Precision casting- Complex shapes in one piece
- Low-volume flexibility
Low-pressure fittings
Non-standard components
CuttingPlasma/Laser cutting + Machining- Rapid prototyping
- Ultra-thick flanges (up to 300mm)
Blind flanges, emergency repairs
StampingSheet Cutting + Hydraulic Forming- Cost-effective & efficient: Ideal for rapid mass production of thin-walled flanges
- High dimensional consistency: ±0.1mm tolerance
- Complex designs: Ribs, hollow structures
Medium-low pressure thin flanges (≤30mm)
Ventilation ducts, decorative flanges

Material & Process Compatibility

MaterialRecommended ProcessTechnical Rationale
Carbon/Alloy SteelForging/Hot ExpansionForging enhances pressure resistance; hot expansion reduces costs
Stainless/Duplex SteelForging/Precision CastingEnsures corrosion resistance without cracks
PVC/CopperInjection Molding/CastingPreserves non-metallic properties

Technical Specifications

Pressure Ratings

GB: PN6-PN100 | ASME: Class 150-2500

Dimensions

Diameter: DN15-DN3000 (1/2"-120") | Thickness: 6mm-300mm

Process-Linked Performance

Forged Flanges: Tensile strength ≥485MPa, Impact energy ≥40J (ASTM A105)

Hot-Expanded Flanges: Radial deformation ≤5%, Ovality ≤1.5%

Cast Flanges: RT inspection compliant with GB/T 9444 Grade II


About Longyu Metal

Shandong Liaocheng Longyu Metal Products Co., Ltd. is a large-scale material distribution enterprise that produces and operates flange blanks, flange blanks, stamping parts processing plants, flange manufacturers, flange blanks, metal gaskets, flange blind plates, flange blank manufacturers, stamping special-shaped parts, special-shaped flange blanks, flange blanks, stamping discs, square flanges, gaskets, stamping parts, extrusion parts, flange blank drawing production, printing plate making plugs, plate making plate roller plugs, gravure plate making plugs.

The company has 3 400T punching machines, 6 160T punching machines, 6 100T punching machines, 10 lathes, and 3 drilling machines. It has strong technical force and can customize various flange blanks according to customer needs. Over the years, with scientific production technology, strict quality management, advanced service concepts and reasonable sales prices, it has won a good reputation among domestic and foreign users. Products are exported to the United States, Germany, Hong Kong, Australia, Southeast Asia and Africa and other countries and regions.

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FAQ

1.What's your advantage?

A: Honest business with competitive price and professional service on export process.

2.Are you a trading company or a manufacturer?

A : We are an enterprise integrating industry and trade.

3.Can you give warranty of your products?

A: Yes, we extend a 100% satisfaction guarantee on all items. Please feel free to feedback immediately if you are not pleased with our quality or service.

4.Where are you? Can I visit you?

A: Sure,welcome to you visit our factory at any time.

5.How long is your delivery time?

A: If in stock, it usually takes 5-10 days. Or if the goods are not in stock, within 30 days, it will be calculated by quantity.

6.Are customization and labeling services supported?

A: Sure,we support that.